![]() Method and apparatus for checking process of manufacturing elongated profiles consisting of one or s
专利摘要:
An apparatus for monitoring the production of elongate profiles which are formed from one or more mixtures of rubber or thermoplastics material in an extrusion head which is fed by one or more extrusion devices. The profile passes through a cooling zone in which longitudinal shrinkage of the profile occurs. The actual shrinkage is monitored and compared with desired shrinkage by a control device which controls the drive means for the extrusion devices. The profile also passes over a weighing device which determines the weight per unit length thereof, with the weighing device also being operatively connected to the regulating or control means. If a deviation from the desired shrinkage in the zone or station is ascertained, the regulating device sets a new, corrected, desired weight per unit length value to be achieved at the weighing device. To achieve this desired weight per unit length, the drives for the extrusion devices are each adjusted by a uniform amount by the regulating or control device. By achieving the desired weight value, the desired amount of shrinkage in the cooling path or station is achieved. 公开号:SU1428185A3 申请号:SU853948853 申请日:1985-09-04 公开日:1988-09-30 发明作者:Капелле Герд 申请人:Херманн Бершторфф Машиненбау Гмбх (Фирма); IPC主号:
专利说明:
, (21) 3948853 / 23-05 (22) 09/04/85 (31) p 3434904.9 (32) 09/22/84 (33) DE (46) 09/30/88. Bksh. Number 36 (71) Hermann Berschtorff Maschinenbau GmbH (DE) (72) Gerd Capelle (DE) (53) 678.057.3 (088.8) (56) USSR author's certificate. 622684, cl. B 29 C 47/92, 1975. US patent number 4097566, CL.264t40.7, published. 1978 (54) METHOD OF CONTROL OF THE PROCESS OF MANUFACTURING THE CONSTITUENTS FROM ONE OR INCOMINATED MIXTURES OF EXTENDED PROFILES FROM THE RUBBER OR THERMOPLASTIC SYNTHETIC MATERIAL AND INSTALLATION FOR ITS ESTABLISHMENT (57) The invention relates to chemical engineering and can be used in the manufacture of elongated profiles. The purpose of the invention is to improve the quality of the resulting profiles. For this value, the linear shrinkage of the profile strip occurring in the cooling section is counted, and the read values are transmitted to regig. torus coupled to a scale to measure the mass of a meter. When deviations from the specified linear shrinkage value, the regulator sets on the scales for measuring the mass of a running meter the adjusted value of the specified mass and by uniformly affecting all adjusting devices the speed of rotation of the extruders slightly increases the specified mass due to which the specified shrinkage values in the cooling section increase again . 2 sec. and 1 z. p. files, 4 Sh1. § WITH f Isd 00 cl The invention relates to chemical engineering and can be used in the manufacture of elongated profiles. The purpose of the invention is to improve the quality of the resulting profiles. . i FIG. Figure 1 shows schematically an installation for controlling the manufacturing process of one or more mixtures of elongated rubber profiles or a thermoplastic syn thetic material; Fig 2 shows a meter for measuring the weight of a meter; extruded profile tape on: cooling section; Fig. 3 shows an extrusion head associated with three extruders and a contour for adjustment; in fig. A is a measuring device for the width of a rotating loop of a device, made in the form of a source: light, in the cooling section. A method for controlling the manufacturing process of one or more mixtures of elongated profiles made of rubber or thermoplastic synthetic material involves extruding the profile tape with the aid of an extrusion body associated with one or more extrudates. 40 an extruded profile tape and subsequent cooling of the extruded profile tape by feeding it to a cooling section bounded by several conveyor belts. In the cooling section, the linear shrinkage value of the extruded profile tape is read. The read values are transmitted to a regulator connected to the scales for measuring the weight. linear meter, and when deviations from the set value of linear shrinkage are set using the scale controller to measure the weight of the linear meter, the corrected value of the set weight of the meter. At the same time, all devices are operated to control the speed of rotation of the extruder screws until a corrected value of the specified meter per meter is reached. The installation for carrying out the proposed allowance comprises an extrusion multi-extrusion blow head 1 for extruding the profile strip of protectors with an inlet 2 and an outlet 3. In the inlet 2 are working nozzles thirty 50 55 five 0 4-6j associated with extruders 7-9 respectively, o. Measuring devices 10-12 are installed at the inlet of the working nozzles 4-6 for measuring pressure and temperature at these locations. Measuring devices 10-12 are connected to controller 13. Devices 14-16 are connected to said controller 13 to control the speed of rotation of the screws (not shown) to affect their respective speed of rotation. The apparatus contains a scale 17 for measuring weight. 5 running meters of extruded profile tape. The scales 17 are connected on one side with the outlet 3 of the head 1, and on the other side with a device 18 for cooling the extruded fillet tape. The device 18 is made in the form of several conveyor belts 19 arranged one above the other. The installation additionally contains a regulator 20, a micro processor 5 (not shown) for controlling the regulator 20, a scale 21 for measuring the weight of a single meter of extruded profile tape, gauges 22 of the rotary loop width cooled eksch 0 profiled strip. The width gauges 22 are installed in the area of the device 18 for cooling the extruded profile tape and are connected to the regulator 13. The regulator 13 is connected to the balance 17 to record the weight of three different tape mixtures. The scale 17 is connected to the outlet 3 of the head 1. The regulator 13 is connected to devices 14-16 for controlling the speed of rotation of the screws of the extruders 7-9, respectively. In an embodiment, the gauge 22 of the pivot loop of the device for cooling the extruded profile tape is made in the form of a light source 23 to form light strips 24 or mounted on a potentiometer 25 panties 26. The installation contains a shrink section 27. The latter contains two obliquely located roller portions 28 and 29. The installation contains a receiver 30 for light strips 24. The installation works as follows. Three different mixtures of rubber or thermoplastic synthetic rubber from extruders 7-9 are fed through working nozzles 4-6, respectively, into the inlet 2 of the head. 0 five 31 1. The profile tape 31 for treads then passes through a scale 17 to measure the weight of a meter. Deviations from the specified weight per running meter of the tape 31 are set by the regulator 13. Too low weight per running meter indicates that too little mixture is extruded from one or several working nozzles 4-6. Deviations from the setpoint of extruders 7–9 with respect to pressure and temperature are recorded by measuring devices 10–12, respectively, and transmitted to controller 13. If regulator 13 Receives, for example, a value of a too low weight per meter (determined by means of scale 17) then the regulator 13 checks the setpoints of pressure and temperature in the working nozzles 4-6, If then the regulator 13, for example, determines that the pressure and temperature are in the working nozzle. 4 has been reduced, this is a sign that the extruder 7 is delivering some / less of the mixture than specified, so that the belt 31, consisting of all three mixtures, will be easier. As a result, the temperature must also be recorded, since, for example, when the temperature rises, the viscosity of the mixture material decreases, i.e. the material of the mixture will be more fluid, as a result of which its measured pressure decreases without reducing its supply volume. Thus, the scale 17 will not fix any changes. But, if the read pressure decreases without increasing the temperature, then this is an absolute sign that the amount of material of the mixture fed through the screw of the extruder 7 has decreased. If the readings of both pressure and temperature decrease to a predetermined degree and these values are fixed by the controller 13, then the device 14 is controlled to control the speed of rotation of the screw of the extruder 7. The weight of a meter of tape 31 is reduced by that fraction of the mixture material which was not fed through the extruder 7. Based on the set weight of the running meter of the belt 31 on one side, and on the basis of the pressure and temperature that are too low, measured by measuring device Yu installed on the ra 81 o 5 0. , 5 0 s Q s 0 five 854 By using the nozzle 4 of the extruder 7, the regulator 13 accordingly increases the rotational speed of the screw of the extruder 7 (for example, 1.5 turns), so that the extruder 7 will again have a slightly increased output until the specified weight per meter of belt 31 is restored After weighing 17 to measure the weight of a meter, the tape 31 gets to the shrinkage section 27. In this area, about 8% of the total shrinkage of the tape 31, equal to about 9.5%, is constantly carried out. The starting change of the angle of inclination of the roller portions 28 and 29 can be influenced by the degree of shrinkage of the belt 31 so that with a greater angle of inclination a more significant shrinkage occurs (for example, 7% of the unit of length), and with a gently sloping arrangement of the roller portion 28 or 29 less. After that, the tape 31 for the protectors falls on the second shrinkage impacting only the stretch section 27 to measure the weight of the meter, connected to the controller 20. In accordance with deviations from the specified weight of the meter, the regulator 20 adjusts the angle of the roller sections 28 and 29 stretch 27 shrinkage. The shrinking section 27, the scale 21 for measuring the weight per unit weight and the regulator 20 form a unit acting independently of the other units. In the course of further advancement, the tape 31 enters the cooling device 18, consisting, for example, of three arranged one above the other. conveyor belts 19. I In the process of cooling tape 31 it is also subjected to shrinkage determined by experimental data, equal, for example, to 1.5% of a unit length. Conveyor belts 19 are driven at constant speeds, precisely measuring 1.5% shrinkage and excluding pulling caused by the conveyor belts 19. To determine the actual amount of shrinkage of the belt 31 on the cooling device 18, on one side of the conveyor belts 19, for example, light strips 24 are installed, creating a light process, or panes 26 connected to potentiometer 25 are installed so as to control the hanging loop of the belt 31 when turning on the lower located conveyor belt 19 and thereby shrinking, i.e. length FIG. 2 partially shows the device: a device 18 for cooling, on which ipoM, respectively, on the sides of the rotation, are models of 26 connected with potentiometer 25. f With a constant set speed of the conveyor belt of 19 m If shrinkage occurs, i.e. decline The photocells vary. An electronic data processing unit (not shown) is used to determine the movement of the tape 31 and thereby shrink it. Formula of the invention 1. A method for controlling the manufacturing process of elongated profiles consisting of one or several mixtures, of rubber or a thermoplastic synthetic material, comprising the length of the tape 31 is greater than that set; extrusion of the profile tape with 1.5%, to which the speed of the conveyor belts 19 is set, the pilot 26 moves to the lower position | a.i and the potentiometer 25 transmits this change to the scale 17 for measuring 20 weights of the meter 31 of the tape 31. Based on this, wems 17 for measuring the weight per weight indicate to the regulator 13 that the entire belt is overweight. 31.25 The controller 13 is programmed so that in this case all indicators of the rotational speed of the extruders 7–9 are evenly adjusted in the direction of help using one or multiple extruders of the extrusion head, measurement of the linear measure of extruded profile tapes and subsequent cooling of the extruded profile tape by its feeds to the cooling zone limited by several transport strips, characterized in that, in order to increase the quality of the profiles to be measured, the value of linear shrinkage is considered kstrudirovannoy straight philous Ribbon plot cooling few values transmitted to regu nor about 0.5 turnover, so that the torus connected to the scales for 35 the output is accordingly uniformly increased, as a result of which the overall shrinkage is also reduced accordingly, i.e. the tape 31 is somewhat stretched. Since the shrinking portion 27 is set at a constant 8% shrinkage, the shrinkage on the cooling device 18 is manifested so that the belt 31 lengthens, for example, by 0.5%. Thus, the trough 26 returns to the mid-position, and the tape 31 shrinks according to the once determined values, at which the speed of the conveyor belts 19 is set. Shrinkage values on cooling device 18 can be recorded and set also by light strips 24, as shown in FIG. four, The principle of operation of the light strips 24 may be as follows. From the source 23 of the light emitted from the light rays. At receiver 30, they are perceived as discrete photocells. If the tape 31 is between the source 23 of the light and the receiver 30, then the beams 6 cannot get onto 55 subordinate photocells. If the tape 31 moves along the direction arrows, then the sequence of the corresponding 45 ,-50 measuring the mass of a linear meter, and with deviations from a given value of linear shrinkage, adjust the value of the specified mass of a running meter, while affecting all devices for controlling the speed of rotation of extruder screws, to adjust the weight of the linear meter achieving the adjusted value of the specified mass per meter. 2. Installation for controlling the manufacturing process of elongated rubber profiles or thermoplastic synthetic material consisting of one or several mixtures, containing an extrusion head for extruding a profile tape with inlet and outlet openings, or one or more extruders connected to its inlet with devices for adjusting the speed of rotation of the screws, scales for measuring the mass of a meter of extruded profile tape, connected on one side with an outlet orifice heads, and on the other hand, with a non-extruded profile tape with using an extrusion head connected to one or several extruders, measuring the mass of a meter of extruded profile tape and then cooling the extruded profile tape by feeding it to a cooling section limited by several conveyor belts, in order to reduce the quality of the resulting profiles the value of the linear shrinkage of the extruded profile strip in the cooling section, the read values are transferred to the regulator . - 55 45 50 measuring the mass of a linear meter, and when deviations from a given value of linear shrinkage are set using the controller on the balance to measure the mass of the linear meter, adjust the value of the specified mass of the linear meter, simultaneously affecting all devices for adjusting the speed of rotation of the screw extruders to achieve the adjusted the value of the specified mass per meter. 2. An installation for controlling the manufacturing process of elongated rubber profiles or thermoplastic synthetic material consisting of one or several mixtures, comprising an extrusion head for extruding a profile tape with inlet and outlet holes, connected to its inlet opening with one or more extruders devices for controlling the speed of rotation of the screws, scales for measuring the mass of a meter of extruded profile tape, connected on one side to the outlet orifice head, and on the other hand - made in the form of nonQ 1 nineteen J / nineteen Fie.2 BB fig L Fig.Z
权利要求:
Claims (3) [1] 1. A method of controlling the manufacturing process consisting of one or more mixtures of elongated profiles, of rubber or thermoplastic synthetic material, including extruding the profile tape using an extrusion head connected to one or more extruders, measuring the mass of a running meter of the extruded profile tape and subsequent cooling extruded profile tape by feeding it to a cooling section limited by several conveyor belts, characterized in that, in order to To improve the quality of the obtained profiles, read the value of the linear shrinkage of the extruded profile strip in the cooling section, the read values are transferred to the controller connected to the balance for measuring the mass of a running meter, and when deviations from the set value of linear shrinkage are set using the controller on the scale to measure the weight of a running meter the adjusted value of the set mass per linear meter, simultaneously acting on all devices to control the speed of rotation of the screws of the Extruders until I adjusted the value of the given mass per meter. [2] 2. Installation for monitoring the manufacturing process consisting of one or more mixtures of elongated profiles of rubber or thermoplastic synthetic material, containing an extrusion head for extruding a profile tape with inlet and outlet openings, one or more extruders connected to its inlet with devices for controlling the speed of rotation screws, scales for measuring the mass of a running meter of an extruded profile tape, connected on one side with the outlet of the extrusion lugs, and on the other hand, with a device for cooling the extruded profile tape made in the form of several conveyor belts arranged one above the other, a regulator, a microprocessor for controlling the regulator, and gauges for the width of the rotary loop of the cooled extruded profile tape, characterized in that, for the purpose of to improve the quality of the obtained profiles, the gauges of the width of the rotary loop are installed in the zone of the device for cooling the extruded profile flax of the mass of a running meter of the profile tape, with knitted with the outlet of the extrusion head for extruding the profile tape, and with devices for controlling the speed of rotation of the screws of the extruders. [3] 3. Installation according to claim 2, characterized in that the width meter of the rotary loop of the device for cooling the extruded profile strip is made in the form of a light source for the formation of light tubes and connected to a regulator that is connected to the balance for measuring strips or pendulums connected to the potentiometer. FIG. 2 in FIG. 4
类似技术:
公开号 | 公开日 | 专利标题 SU1428185A3|1988-09-30|Method and apparatus for checking process of manufacturing elongated profiles consisting of one or several mixtures of rubber or thermoplastic synthetic material US3819775A|1974-06-25|Method of making polymeric film US3920365A|1975-11-18|Apparatus for making polymeric film US4233255A|1980-11-11|Method for controlling the thickness or weight of extruded stock SU1093263A3|1984-05-15|Method for controlling film thickness US4744930A|1988-05-17|Extrusion control CN104936759B|2017-12-08|Apparatus and method for extruding elastomer blends US4844846A|1989-07-04|Method and apparatus for controlling the weight per unit length of a continuous extrudate US4428896A|1984-01-31|Method of producing an extrudate of controlled size and shape from a roller die US4880371A|1989-11-14|Apparatus of machining doughy material US4425289A|1984-01-10|Method of producing an extrudate having controlled shape and size US4849234A|1989-07-18|Method of machining doughy material SU1382398A3|1988-03-15|Method and apparatus for checking sizes of continuously extruded profiled band consisting of one or several mixtures of caoutchouc or thermoplastic synthetic material US4087499A|1978-05-02|Method for controlling uniformity in tire tread stock CA2073285A1|1993-01-09|Method for controlling the diameter of tubular films made in blow moulding plants SU1516372A1|1989-10-23|Apparatus for manufacturing tyres by winding narrow strips US3676032A|1972-07-11|Extrusion control apparatus SU622684A1|1978-07-20|Apparatus for profiling extruded rubber band SU1757904A1|1992-08-30|Method and device for regulating cord rubberization KR101401105B1|2014-05-30|System for cutting rubber of a fixed quantity and position detecting sensor using the same JPH0651339B2|1994-07-06|Film thickness control device SU1557231A1|1990-04-15|Method of automatic control of papaer-making machine JPH07156252A|1995-06-20|Control device of extrusion molding machine JPH09105026A|1997-04-22|Apparatus for feeding cotton and feeding of cotton JPH09150446A|1997-06-10|Extrusion molding method and feeding device of raw material to extruder
同族专利:
公开号 | 公开日 AT400830B|1996-03-25| IT1215305B|1990-01-31| FI853617L|1986-03-23| SE8504367D0|1985-09-20| US4719071A|1988-01-12| GB8521148D0|1985-10-02| FI79481C|1990-01-10| IT8521981D0|1985-08-23| FR2570641A1|1986-03-28| SE8504367L|1986-03-23| FI79481B|1989-09-29| GB2166268A|1986-04-30| ATA258685A|1995-08-15| JPS6179615A|1986-04-23| FR2570641B1|1988-11-25| JPH0221927B2|1990-05-16| FI853617A0|1985-09-20| DE3434904C1|1985-10-17| US4764101A|1988-08-16| GB2166268B|1987-12-02| NL8502375A|1986-04-16|
引用文献:
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申请号 | 申请日 | 专利标题 DE3434904A|DE3434904C1|1984-09-22|1984-09-22|Method and system for monitoring the dimensions of a continuously extruded profile strip made of rubber or thermoplastic material consisting of one or more mixtures| 相关专利
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